B-Micron provides precision micro-replication services for rapid prototyping and scalable production of microstructured devices. Using advanced molding and embossing methods, we replicate high-resolution micro- and nano-scale features with accuracy and consistency.

Techniques & Materials

• PDMS Casting: Flexible, biocompatible molds ideal for microfluidic channels, biomedical devices, and prototyping applications.

• Hot Embossing with Ni Stampers: High-fidelity replication of micro/nano patterns into thermoplastics, enabling scalable, durable, and reproducible structures for industrial and medical use.

• Additional Polymer Replication: Capabilities extend to specialized resins and thermoplastic polymers for tailored applications in diagnostics, optics, and MEMS packaging.

Advantages

• Cost-Effective Replication: Ideal for short-run prototyping and medium-scale production without expensive photolithography for every batch.

• High Fidelity & Reproducibility: Replicates fine structures with excellent dimensional accuracy, ensuring reliable device performance.

• Scalable Manufacturing Pathway: Replicated parts can be directly used in functional devices or serve as intermediates for large-scale production.

Applications

• Microfluidics & Lab-on-a-Chip: Fast prototyping of channels, chambers, and mixers.

• Optics & Photonics: Replication of microlens arrays, gratings, and optical waveguides.

• Medical Devices: Disposable diagnostic cartridges, sensor housings, and consumable components.

• MEMS Packaging: Polymer-based lids, carriers, or structural layers replicated at scale.

By combining flexible materials like PDMS with durable replication methods such as hot embossing, B-Micron enables clients to accelerate development, validate device concepts, and scale toward mass production with confidence.